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A nice button for 3D printing

Also available on Thingiverse

A touch button with LED highlight for ESP32, to be used with TouchLed library - the LED positive terminal doubles as touch input; two wires to two GPIO pins (one with Touch).

Minimal soldering required (just two wires to the LED). Also scissors work.

Artifacts list

  • a CR2032/CR2025/CR2016 "big coin" battery, preferably depleted.
  • a rectangular "flat" LED, 5x2x7mm style, bright.
  • some (thin) wires to connect it up.
  • like 5mm of thermal shrink tube, or electric tape.
  • some translucent plastic (look for exceptionally poor quality packaging, look in trash.)
    • alternatively some transparent plastic, and go to town with somewhat fine but not too fine sandpaper on it
  • An ESP32 with touch support, obviously. Maybe a breadboard?
  • a piece of paper, or a printer (the normal kind, not 3D), or whiteout, or white filament if your printer can do multi-color.

Instructions

  • Using snips, extract the central 'top' (smaller) part of the battery - bend away the edges, until you can separate the top and bottom.
  • Clean the top thoroughly, especially scratch all the lithium from the inside; it oxidizes so fast there will be no electrical contact with it in place.
  • Solder one wire to the negative (shorter) lead of the LED, as close to the LED as possible. Snip the lead to make the connection very short.
  • Insulate the connection with the thermal shrink tube, right up to the LED.
  • Solder the other wire to the positive lead, again as close as possible to the LED. Don't snip the lead! Instead, bend it almost 180 degrees so it stick a bit upwards.
  • Print out the STLs on 3D printer
    • If you have a multi-color printer, paint the inside of the "bottom" white.
    • If you have whiteout or some white dye you can apply to the print, paint the bottom white
    • If you have a normal (paper) printer, print the PDF, cut out the "fan" shape and lay on the bottom. Stay within the lines (rather too small than too big)
  • Cut a ring of plastic. Doesn't need to be perfect, there's plenty of "slop".
    • Glue the the "ring" from PDF printout with some weak glue to plastic, cut out the shape, remove paper, or
    • Use the 'Top" 3D print and a sharpie to draw the shape on plastic, cut the ring within the lines (rather too thin than too broad).
  • Thread the wires from inside the 'bottom' through the small hole in the side wall
  • Place the LED in the middle, with its trailing lead pointing upwards, towards the middle.
  • Place the battery top on top of that, squishing the lead below so it makes a good springy contact.
  • Place the translucent plastic ring over the battery top and inside the groove of the printed part
  • Apply the "top" 3D printout, aligning its "cross" with the "cross" of the "bottom"
  • The top has small tabs on 4 sides, and the bottom has notches to fit them. Match them. Don't squish straight down - bend the top "center-upwards, edges down" fitting the tabs into slots.

FreeCAD project attached but it's not parametric, sorry.

When everything is aligned, solid and doesn't wobble, connect "+" wire to any working 'Touch' pin of the ESP32, "-" to any other GPIO pin (Not GND!), and go to the TouchLed library Github page for instructions on the software side.

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