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Minape

Multimodal, Isotropic Neural Architecture with Patch Embedding for Recognition of Device State

The code used in the paper "Multimodal Isotropic Neural Architecture with Patch Embedding" ICONIP23.
Official Minape repository: https://github.com/hubtru/Minape
Official Mudestreda dataset: https://zenodo.org/records/8238653
Conference paper: https://link.springer.com/chapter/10.1007/978-981-99-8079-6_14
Mudestreda (MD) | Size 512 Samples (Instances, Observations)| Modalities 4 | Classes 3 |
Future research: Regression, Remaining Useful Life (RUL) estimation, Signal Drift detection, Anomaly Detection, Multivariate Time Series Prediction, and Feature Engineering.

Overview

  • Task: Uni/Multi-Modal Classification
  • Domain: Industrial Flank Tool Wear of the Milling Machine
  • Input (sample): 4 Images: 1 Tool Image, 3 Spectrograms (X, Y, Z axis)
  • Output: Machine state classes: Sharp, Used, Dulled
  • Evaluation: Accuracies, Precision, Recal, F1-score, ROC curve
  • Each tool's wear is categorized sequentially: Sharp → Used → Dulled.
  • The dataset includes measurements from ten tools: T1 to T10.
  • Data splitting options include random or chronological distribution, without shuffling.
  • Options:
    • Original data or Augmented data
    • Random distribution or Tool Distribution

Table of Contents

Introduction

Effective monitoring of device conditions and potential damage is critical in various industries, including manufacturing, healthcare, and transportation. Data collection from multiple sources poses a challenge in achieving accurate device state recognition due to its complexity and variability. To address this challenge, we propose the use of multimodal data fusion through the combination of modalities, utilizing the concentration phenomenon, to establish appropriate decision boundaries between device state regions. We introduce Minape, a novel supervised multimodal, isotropic neural architecture with patch embedding, which effectively describes device states.

Overview

Problem_Formulation Figure: A sample instance from Mudestreda that shows the importance of lever- aging multimodal data for device state prediction.

The Minape uses the linearly embedded patches of the grouped signals, applies the isotropic architecture for representation retrieval, and uses TempMixer recurrent structure to map their temporal dependencies

In section Data section we present tht Mudestreda : the publicly available and accessible multimodal device state recognition dataset as a new benchmark for multimodal industrial device state recognition.

The structure of the time series modality pathway. Alt Text

The structure of the visual modality pathway.

Use Cases:

Input Model Output
Use Cases:
4 Images (1 Tool Image, 3 Spectrograms (X, Y, Z)) Classification Model Class (Flank Tool Wear: Sharp, Used, Dulled)
3 Spectrograms (X,Y,Z axis) Classification Model Class (Flank Tool Wear)
1 Tool Image Classification Model Image Class (Flank Tool Wear)
Future Work:
[1, ..., 4] Images Model Remaining Useful Life (RUL) estimation
[1, ..., 4] Images Monitoring Model Fault and Anomaly Detection
[1, ..., 4] Images Forecasting Model Multivariate Time Series Prediction
[1, ..., 3] Spectrograms Model Signal Drift measurement
[1, ..., 4] Images Regression Model Zero-Shot Flank Tool Wear (in µm, 10e-6 meter)
[1, ..., 4] Images Feature Engineering Diagnostic Feature Designer

Future Work

We aim to extend our research to Remaining Useful Life (RUL) estimation, considering the final observation of each tool (T1-T10) as the endpoint of its lifecycle. We also plan to explore fault and anomaly detection, treating the 'Dulled' class as an anomaly.

Our dataset design, with tools T1-T8 for training, T9 for validation, and T10 for testing, simulates zero-shot scenarios, challenging models to generalize to new, unseen conditions. This setup is vital for studying zero-shot learning and its industrial applications, like predictive tool wear adaptation.

Future endeavours will also focus on feature engineering, developing a Diagnostic Feature Designer app for feature importance assessment and selection. This includes extracting blade shapes from RGB tool images, segmenting flank wear, and processing time series data through various techniques like temporal window-based features, Fourier Transforms, Wavelet Transforms, Decomposition, Domain-Specific Features (e.g. RMS (Root Mean Square) Forces, Harmonic Analysis of signals, Spectral Kurtosis, Enveloping or Demodulation Techniques and Cross-Correlation Features.

We are also expanding the dataset to include additional modalities such as:

  • Acoustic emission to monitor the sound emitted by the machinery,
  • Temperature Monitoring as high temperatures can indicate excessive friction,
  • Power consumption that can be used to indicate the machine's efficiency,
  • Torque and Load Analysis can reveal issues with the load on the machinery,
  • Speed Variations may signal problems with tool wear,
  • Contamination Levels of machining residues.

We are working on the multi-regression labels:

  • Flank wear [µm],
  • Gaps [µm],
  • Overhang [µm],
    These additions aim to enrich the dataset for multivariate time series prediction, signal drift measurements, and precise flank tool wear estimation.

Installation

Note that this work requires Python version 3.9 or later.

This scripts requires the following libraries to be installed:

  • pandas
  • numpy
  • matplotlib
  • seaborn
  • open-cv
  • tensorflow
  • tensorflow-addons
  • keras-tuner

To run .ipynb files you have to install Jupyter Notebook/JupyterLab.

In order to clone the repository to your local machine use this command

git clone https://github.com/hubtru/Minape.git

Usage

To use this project, follow these steps:

  1. Download the project files to your local machine.
  2. Choose the script that you want to use.
  • iso_spec_aug_tooldist_opt.py train, optimize and save unimodal network for tool images.
  • iso_tool_aug_tooldist_opt.py train, optimize and save unimodal network for spectrograms.
  • mult-reccurent_aug_tooldist.ipynb train multimodal network. This model uses transfer learning, by default it takes saved models from the "./models" folder. If you want to use your dataset, retrain unimodal networks first.
  • mult-reccurent_aug_tooldist--evaluation.ipynb evaluate model based on the demo dataset in the "./Data" folder.
  1. If you want to use your dataset, update the file paths for labels and dataset folders in the script (Dataset acquisition cell).
  2. Run the script in Jupyter Notebook or in Colab.

For more information about how to use the Minape code with Mudestreda Dataset please visit dataset website: https://zenodo.org/records/8238653.

Minape Colab

Type Signals Colab Link Description
Multimodal Tool images and Spectrograms Colab Multimodal evaluation
Multimodal Tool images and Spectrograms Colab Multimodal fine-tuning
Unimodal Tool images Colab Unimodal tool images training
Unimodal Spectrograms Colab Unimodal spectrograms training

Hugging Face Space

Check out our interactive Hugging Face Space:

Description Link
Minape Demonstrator

Mudestreda Dataset

Mudestreda: Multimodal Device State Recognition Dataset

Link to complete dataset with detailed description: https://zenodo.org/records/8238653
If you use Mudestreda dataset cite the work Minape @ ICONIP2023.

This section provides information about the data used in the project, including where it came from, how it was collected or generated, and any preprocessing or cleaning that was done.

Mudestreda Dataset

Data collection

Signal Example of force signals (Fx, Fy, Fz) from tool nr. 1 (T1) Stage Processing stage with the signal recording diagram

Figure signal.png presents the force signals over 30 milling phases. After each phase, a picture of the tool was taken with an industrial microscope to determine its exact wear. A strong correlation between the tool wear and the force amplitudes can be observed, with the smallest amplitudes for the sharp tool increasing with tool wear.

Data structure

The folder contains the pictures of the flank wear and the spectrograms of the forces in 3 axes (Fx, Fy, Fz).

data/
│
├── Datassets/
│   ├── specX/
│   ├── specY/
│   ├── specZ/
│   └── tool/
│
└── Labels

Results

This section provides a summary of the selection of the project results for the augmented data with the random split. Included are performance metrics and visualizations that were produced.

Class Precision Recall F1-score
Sharp 1.00 1.00 1.00
Used 1.00 0.95 0.97
Dulled 0.92 1.00 0.96

ROC Figure

Sensitivity Studies

sensitivity_minape Figure: Effect of Minape hyperparameters on Mudestreda dataset.

Interpretability

Visualizations of the total weights of the patch embedding layers in a Minape

The total weights of the patch embedding layers in a Minape with a patch of 8.

Figure: The total weights of the patch embedding layers in a Minape with a patch of 8 are visualized. While these layers essentially act as crude edge detectors, the industrial nature of the Mudestreda dataset prevents any discernible patterns from emerging. Interestingly, a number of filters bear a striking resemblance to noise, indicating the potential requirement for increased regularization.

Visualizations of the convolutional kernels

The subset of depthwise convolutional kernels from last layer (layer 9) of the image pathaway Minape.

Figure: The subset of depthwise convolutional kernels from last layer (layer 9) of the image pathaway Minape.

The subset of depthwise convolutional kernels from last layer (layer 9) of the timeseries pathaway Minape.

Figure: The subset of depthwise convolutional kernels from last layer (layer 9) of the timeseries pathaway Minape.

Visualization of the gradients

Visual comparison of normal gradient and integrated gradient on a \textit{dulled} tool blade image. The normal gradient and integrated gradient images offer pixel-wise and area-wise importance visualization, respectively.

Figure: Visual comparison of normal gradient and integrated gradient on a dulled tool blade image. The normal gradient and integrated gradient images offer pixel-wise and area-wise importance visualization, respectively.

For more visualisation, see: Interpretability

Contributing

Pull requests are great. For major changes, please open an issue first to discuss what you would like to change.
Please make sure to update tests as appropriate.

Cite the Paper or Dataset:

If you reference the papr or you use Mudestreda dataset cite the work Minape @ ICONIP2023

@inproceedings{truchan2023multimodal,  
  title={Multimodal Isotropic Neural Architecture with Patch Embedding},  
  author={Truchan, Hubert and Naumov, Evgenii and Abedin, Rezaul and Palmer, Gregory and Ahmadi, Zahra},  
  booktitle={International Conference on Neural Information Processing},  
  pages={173--187},  
  year={2023},  
  organization={Springer}  
}  

License

The project is released under MIT license.