NeoController - NeoPixel Controller and Tester based on ATtiny13A

An ATtiny13 is more than sufficient to control almost any number of NeoPixels via an IR remote. The NeoController was originally developed as a tester for 800kHz NeoPixel strips. Since there was still so much flash left in the ATtiny13, an IR receiver was integrated so that some parameters can be controlled with an IR remote control. In this way, it is also suitable as a simple and cheap remote-controlled control unit for NeoPixels. Due to its small size (21.6mm x 11.4mm), it can be soldered directly to the LED strip without any problems. The power supply via a USB-C connection enables currents of up to 3A. There is still more than a third of the flash memory left for additional ideas.

• Project Video (YouTube): https://youtu.be/HLtST_1GFfo
• Design Files (EasyEDA): https://easyeda.com/wagiminator/attiny13-tinyneotester

Hardware

The wiring is pretty simple. For a breadboard test you can use the following simplified schematic:

Software

NeoPixel Implementation

The control of NeoPixels with 8-bit microcontrollers is usually done with software bit-banging. However, this is particularly difficult at low clock rates due to the relatively high data rate of the protocol and the strict timing requirements. The essential protocol parameters for controlling the WS2812 NeoPixels (or similar 800kHz addressable LEDs) can be found in the datasheet.

Fortunately, the timing is nowhere near as strict as the data sheet suggests. The following timing rules can be derived from the excellent articles by Josh Levine and Tim and should work with all 800kHz addressable LEDs:

Pulse	Parameter	Min	Typical	Max
T0H	"0"-Bit, HIGH time	65 ns	350 ns	500 ns
T0L	"0"-Bit, LOW time	450 ns	800 ns	8500 ns
T1H	"1"-Bit, HIGH time	625 ns	700 ns	8500 ns
T1L	"1"-Bit, LOW time	450 ns	600 ns	8500 ns
TCT	Total Cycle Time	1150 ns	1250 ns	9000 ns
RES	Latch, LOW time	9 µs	50 µs	280 µs

Apart from T0H, the maximum values can be even higher, depending on when the NeoPixels actually latch the sent data (with some types only after 280µs!). This also makes it possible to work without a buffer and thus without the use of SRAM, which is the prerequisite for being able to control so many pixels with an ATtiny13. The software essentially only has to ensure that T0H is a maximum of 500ns and T1H is at least 625ns, so that the pixels can reliably differentiate "0" from "1" and that the time between sending two bytes is less than the latch time. Assuming that the ATtiny13 runs with a clock frequency of 9.6 MHz, the following simple bit-banging function for the transmission of a data byte to the NeoPixels string was implemented:

// Send a byte to the pixels string
void NEO_sendByte(uint8_t byte) {               // CLK  comment
  for(uint8_t bit=8; bit; bit--) asm volatile(  //  3   8 bits, MSB first
    "sbi  %[port], %[pin]   \n\t"               //  2   DATA HIGH
    "sbrs %[byte], 7        \n\t"               // 1-2  if "1"-bit skip next instruction
    "cbi  %[port], %[pin]   \n\t"               //  2   "0"-bit: DATA LOW after 3 cycles
    "rjmp .+0               \n\t"               //  2   delay 2 cycles
    "add  %[byte], %[byte]  \n\t"               //  1   byte <<= 1
    "cbi  %[port], %[pin]   \n\t"               //  2   "1"-bit: DATA LOW after 7 cycles
    ::
    [port]  "I"   (_SFR_IO_ADDR(PORTB)),
    [pin]   "I"   (NEO_PIN),
    [byte]  "r"   (byte)
  );
}

When compiled, the function for bit-banging a data byte requires only 20 bytes of flash. Here is the resulting signal captured with a logic analyzer:

The resulting timing values are shown in the following table:

Pulse	Parameter	Clock Cycles	Time
T0H	"0"-Bit, HIGH time	3 Cycles	313 ns
T0L	"0"-Bit, LOW time	10 Cycles	1042 ns
T1H	"1"-Bit, HIGH time	7 Cycles	729 ns
T1L	"1"-Bit, LOW time	5 Cycles	521 ns
TCT	Total Cycle Time	13/12 Cycles	1354/1250 ns

This results in an average transfer rate of 768 kbps, at least for a single data byte. The implementation can certainly still be optimized in terms of speed, but this is already close to the maximum and safe within the limits even with an uncalibrated internal oscillator (you can push it to the max by replacing "rjump .+0" with "nop"). Remember that interrupts should be disabled during transmission, otherwise the timing requirements cannot be met.

There are three or four data bytes for each NeoPixel, depending on its type. These are transmitted with the most significant bit first in the order green, red and blue (GRB-type), red, green, blue (RGB-type) or red, green, blue, white (RGBW-type). The data for the NeoPixel, which is closest to the microcontroller, is output first, then for the next up to the outermost pixel. So this doesn't work like an ordinary shift register! After all color data have been sent, the data line must be kept LOW for at least 9 to 280µs (depending on the type of NeoPixel) so that the transferred data is latched and the new colors are displayed.

Controlling more than 255 NeoPixels

If the power supply allows this (consider that the board itself is only designed for a maximum of 3A), in principle much more than 255 pixels can be controlled. To do this, the corresponding counter variables must be expanded to 16 bits for up to 65,535 pixels or 32 bits for up to 4,294,967,295 pixels.

IR Receiver Implementation

The IR receiver implementation requires 228 bytes of flash including decoding and error detection. Only the NEC protocol is supported, but this is used by almost all cheap IR remote controls. Alternatively, you can build such a remote control yourself with TinyRemote.

The NEC implementation works without timers and interrupts. Since the start burst of a NEC telegram lasts a full 9 ms, it is sufficient to poll the IR pin every now and then. When a start frame has been detected, the signal is then measured and decoded according to the NEC protocol. The program was tested with the TSOP4838, but it should also work with other 38kHz IR receivers (note different pinout if necessary).

The output of the IR reciever is inverted (active LOW), a burst is indicated by a LOW signal, a pause by a HIGH signal. IR message starts with a 9ms leading burst followed by a 4.5ms pause. Afterwards 4 data bytes are transmitted, least significant bit first. A "0"-bit is a 562.5µs burst followed by a 562.5µs pause, a "1"-bit is a 562.5µs burst followed by a 1687.5µs pause. A final 562.5µs burst signifies the end of the transmission. According to the data sheet of the TSOP4838, the length of the output signal differs from the transmitted signal by up to 158µs, which the code must take into account. The four data bytes are in order:

• the 8-bit address for the receiving device,
• the 8-bit logical inverse of the address,
• the 8-bit key-dependend command and
• the 8-bit logical inverse of the command.

The Extended NEC protocol uses 16-bit addresses. Instead of sending an 8-bit address and its logically inverse, first the low byte and then the high byte of the address is transmitted.

Here is an example signal captured with a logic analyzer:

For a more detailed explanation on the NEC protocol refer to TinyRemote. Don't forget to define the used IR codes in the sketch!

// IR codes
#define IR_ADDR       0x1A    // IR device address
#define IR_POWER      0x01    // IR code for power on/off
#define IR_BRIGHT     0x02    // IR code for brightness
#define IR_SPEED      0x03    // IR code for animation speed
#define IR_DENSE      0x04    // IR code for color density
#define IR_FAIL       0xFF    // IR fail code

Firmware Description

There are some firmware examples in the "software" folder:

Firmware	Description
basic	A simple rainbow animation that can be controlled with the IR remote control in terms of brightness, animation speed and color density.
gamma	A similar rainbow animation but with gamma correction.
tiny10	A similar implementation for the ATtiny10.

Compiling and Uploading the Firmware

Open the NeoController Sketch and adjust the IR codes so that they match your remote control. Remember that only the NEC protocol is supported. Also define the type of NeoPixel you are using (GRB, RGB or RGBW).

Since there is no ICSP header on the board, you have to program the ATtiny either before soldering using an SOP adapter, or after soldering using an EEPROM clip. The AVR Programmer Adapter can help with this.

The following instructions refer to the "basic" firmware.

If using the Arduino IDE

• Make sure you have installed MicroCore.
• Go to Tools -> Board -> MicroCore and select ATtiny13.
• Go to Tools and choose the following board options:
  • Clock: 9.6 MHz internal osc.
  • BOD: BOD 2.7V
  • Timing: Micros disabled
• Connect your programmer to your PC and to the ATtiny.
• Go to Tools -> Programmer and select your ISP programmer (e.g. USBasp).
• Go to Tools -> Burn Bootloader to burn the fuses.
• Open the NeoController sketch and click Upload.

If using the precompiled hex-file

• Make sure you have installed avrdude.
• Connect your programmer to your PC and to the ATtiny.
• Open a terminal.
• Navigate to the folder with the hex-file.
• Execute the following command (if necessary replace "usbasp" with the programmer you use):

  avrdude -c usbasp -p t13 -U lfuse:w:0x3a:m -U hfuse:w:0xff:m -U flash:w:neocontroller.hex
  

If using the makefile (Linux/Mac)

• Make sure you have installed avr-gcc toolchain and avrdude.
• Connect your programmer to your PC and to the ATtiny.
• Open a terminal.
• Navigate to the folder with the makefile and the sketch.
• Run PROGRMR=usbasp make install to compile, burn the fuses and upload the firmware (change PROGRMR accordingly).

Operating Instructions

• Connect the NeoPixel-String to respective pin header. Watch the correct pinout!
• Connect a 5V power supply to the USB-C socket.
• The NeoController should immediately start to show a rainbow animation.
• Use your IR remote control to change animation pattern or to switch on/off the NeoPixels.

References, Links and Notes

1. ATtiny13A datasheet
2. WS2812 Datasheet
3. TSOP4838 Datasheet
4. Josh Levine's Article about NeoPixels
5. Tim's Article about NeoPixels
6. AdaFruit NeoPixel Überguide
7. IR Receiver Implementation

License

This work is licensed under Creative Commons Attribution-ShareAlike 3.0 Unported License. (http://creativecommons.org/licenses/by-sa/3.0/)